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Making robotic paint automation pay more.  GUARANTEED!

 

North American Paint Applications

Specializing in Industrial Paint Robot Automation

 

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Products & Services

  - Paint Process Optimization

  - Paint System Audit

  - Paint System Specification

    a Paint Color Change Efficiency

    a Paint Shop Throughput

    a Paint Overspray Reduction

    a Paint Robot Integration

    a Paint Finish Quality

    a Paint System Troubleshooting

    a Painting System Automation

  - Paint Supply Systems

    a Dead Head Paint Supply

    a Recirculating Paint Supply

    a Flexible Colors Paint Delivery

    a Piggable Paint System

    a Self-Flushing Paint Systems

    a Oil Free Paint Supply

    a Paint Sheer Reduction

    a Waste Recovery

  - Paint Robot Program Conversion

  - 2K or 3K Paint Dispensing

   

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Employment Opportunities

  

 

" Southern Illinois most     

historic Inn "

Need a break from the Paint Shop?  Come on down to the Olde Squat Inn, an historic  Southern Illinois Bed and Breakfast and Log cabin rental.

Since 2008, our customers have created over a thousand jobs through improved paint finishing, opened new facilities, expanded existing ones, and brought hundreds of  millions in production to the USA.  Improved paint finishing operations have added greater than a billion dollar value to their businesses.  The average NAPaint project ROI is less than 5 months.  Annual benefit can exceed tens of millions.

 

  

       

 

  

 

 

       

Paint Process Optimization

 

The expense of operating a paint shop is heavy upon a business.  When inefficiencies occur, this cost can spiral quickly out of control impacting not only operating budgets, but also affecting product quality and customer relationships.  Moreover, an inefficient paint shop is a burden upon the environment.

 

If the infrastructure is in place, an efficient paint shop is not difficult to obtain.  Large capital expenditures are not required.  The conditioning of existing equipment and the implementation of efficient application techniques can have an immediate and enormously profitable impact on the business.  At one major automotive manufacturer, improved color change efficiency saved US$ 26 million annually in material cost alone!

 

 

How Efficient is Your Process ?

 

To get the highest level of productivity and quality from your paint shop, it must be efficient.  North American Paint Applications can help you quantify the level of efficiency and assign a meaningful value to it. We quickly identify areas of improvement to productivity and operational efficiency. We offer a low cost comprehensive paint application system audit for this very purpose.  Some questions that we frequently seek answers to are listed up below.  You may well benefit from a review of them.

  

Is your line yield inconsistent from day to day ?

Do your robots sit idle not spraying during a job cycle or between parts ?

Does your conveyor stop often ?

Are there gaps on your conveyor ?

Do your robots miss jobs or run the wrong job ?

What is your level of conveyor utilization ?

Are your paint racks well designed ?

Is your system designed and applied with good fire safety practices ?

 

Does your process need continual manual supervision and adjustment for,

  • Drips, runs, sags, solvent pop, or color match ?

  • Uneven film build distribution ?

  • Light spray and no paints ?

  • Equipment positioning ?

  • System faults or equipment failure ?

  • Robot crashes ?

Is the quality of your finished product reliable and consistent with customer requirements ?

Is the quality of your finished product better than the competition ?

Do you have excessive orange peel, low gloss, strike-in, or color matching issues ?

Is your first time through reject rate less than 90% ?

Do you have to stop your paint conveyor because of,

  • Manual color changes ?

  • Waste removal ?

  • Cap or other cleaning ?

  • Changing totes ?

  • Changing filters ?

  • Or for any other reason ?

Is your conveyor speed limited for any reason other that oven curing requirements ?

Do you strip your conveyor every day ?

Is your production flexibility limited to certain product sequences ?

Is your equipment operating with high efficiency ?

Is your color change fast, reliable, and efficient ?

Do you have excessive overspray or paint build-up in the booth, on equipment, or on filters ?

Is your system flexible enough to support your production needs ?

 

Please continue to browse our site.  It contains discussion on many subjects directly related to the application of paint in a manufacturing environment.  Operators and maintenance personnel alike may find them useful for planning, repairing, estimating, and analyzing your system.  Management may well deem some of these discussions helpful in making the right decisions for your business.

  

Feel free to give me a call to discuss . . . Joe @ (708) 663-8705.

    

 

 

Some Platforms Supported

 

Fanuc Paint Mate 200iA - Dispensing, Painting Automation. R30iA Controller
Fanuc Paint Mate 200iA/5L - Dispensing, Painting, Coating Automation. R-30iA Controller
Fanuc P-10, Fanuc P10 – Door Opener, Painting Automation.
Fanuc P-15, Fanuc P15 – Hood/Deck Opener, Painting Automation. 
Fanuc P-50, Fanuc P50, Fanuc P-50i, Fanuc P50i - Bonding, Sealing. Painting Automation. RJ3 Controller
Fanuc P-50iA, Fanuc P50iA, Fanuc P-50 iA - Dispensing, Painting, Coating Automation. RJ3iB Controller
Fanuc P-100, Fanuc P100 - Dispensing, Painting, Coat Automation. RJ Controller or RJ2 Controller
Fanuc P-120, Fanuc P120 – Material Handling. R-J2 Controller or R-J3 Controller
Fanuc P-145, Fanuc P145 - Dispensing, Painting Automation. RJ2 Controller, RJ3 Controller, or R-J3iB Controller
Fanuc P-155, Fanuc P155 - Bonding, Sealing, Dispensing, Painting Automation. R-J Controller or RJ2 Controller
Fanuc P-200, Fanuc P200 - Bonder, Sealer. RJ2 Controller or RJ3 Controller
Fanuc P-200E, Fanuc P200E - Dispensing, Painting Automation. RJ3iB Controller
Fanuc P-200T, Fanuc P200T - Bonder, Sealer, Cleanroom, Dispensing. RJ2 Controller or RJ3 Controller
Fanuc P-250iA, Fanuc P250iA, P250 - Cleanroom, Dispensing, Paint Automation. RJ3iC Controller
Fanuc P-250iA/10S, Fanuc P250iA/10S - Dispensing, Paint Automation. RJ3iC Controller
Fanuc P-250iA/15, Fanuc P250iA/15 - Bonding, Sealing, Dispensing, Paint Automation. RJ3iC Controller
Fanuc P-250iA/15T, Fanuc P250iA/15T - Bonder, Sealer, Dispensing, Paint Automation. RJ3iA Controller
Fanuc P-500, Fanuc P500, P-500iA, P500iA - Paint Automation. RJ3iB Controller

AccuFlow, AccuChop, AccuAir, AccuStat, Integral Pump Control ICP, ServoBell and SpeedDock.PaintTool, PaintPRO, RoboGuide, PaintWorks, WinTPE.
 
ABB Tralfa TR-5000, ME5002, ME-502, TR5000, 5002, ME502 - Paint Robot. C5.3 Controller or C5.3B Controller.
ABB IRB 540, ABB IRB540, ABB IRB 540-12, ABB IRB540-12 - Paint Robot. S4P, S4P Plus, or IRC5P Controller.
ABB IRB 580, ABB IRB580 - Painting Robot. S4P Controller, S4P+ Controller, S4C, or IRC5 P Controller.
ABB IRB 52, ABB IRB52 - Painting Robot. IRC 5P Controller.
ABB IRB 5300, IRB5300 - Door Opener. S4C Controller.
ABB IRB 5400, ABB IRB5400 - Painting Robot. S4P, S4P+, S4C, or IRC5P Controller.
ABB IRB 5400-02, ABB IRB5400-02, ABB IRB 5400-03, ABB IRB5400-03 - S4P, S4P Plus, or IRC5P Controller.

ABB IRB 5400-04, ABB IRB 5400-04, ABB IRB 5400-12, ABB IRB5400-12 - S4P, S4P Plus, or IRC5P Controller.

ABB IRB 5400-22, ABB IRB5400-22, ABB IRB 5400-24, ABB IRB5400-24 - S4P, S4P Plus, or IRC5P Controller.
ABB IRB 5402, ABB IRB5402 - Paint Robot. S4P or S4P Plus Controller.
ABB IRB 5403, ABB IRB5403 - Paint Robot. S4P or S4P Plus Controller.
ABB IRB 5500, ABB IRB5500 – Paint Robot. IRC5P Controller.

RAPID, RobView, Integrated Process System IPS, RobotStudio, simulation.

 

Sames TRP 500, TRP500, TRP-501, TRP501, TRP-502, TRP502, TRP-DP, TRPDP, single and dual head/purge spray gun,  PPH 707 SB bell, EC 35, EC 50, EX 65 Hi-TE, Range 7 Fiber Optic Bell Speed Control, BSC 100, BSC100, BSC 605, GN 3002 (GN3002) GN 4002 (GN4002), GN 5002 (GN5002), PPH707 test stand, etc.

 

EFC ES19NE, FS40R, EFC Mini Gun, EFC 100, UP 200 High Voltage Power Supply, etc.

 

ITW Ransburg RMA 202, RMA 303 Direct Charge Rotary Atomizer, RMA202, RMA303 Indirect Charge, Aerobell 33, Aerobell33, Evolver, Evolver SE, AGMD, REA 90, REA90, REA 900A, REA 9000W, AquaBlock, AquaTank, TurboDisk, AdaptaFlow, DynaFlow, RCS Gear Pump, RansFlow, PulseTrack, Etc.

 

Graco ProMix, Pro Mix 2KS, 3KS, 2KE, PrecisionMix, PMix, P-Mix, Precision Mix II.

 

Control Platforms Allen Bradley PLC-3, PLC-5, SLC-500, PLC3, PLC5, SLC500, MicroLogix 1000-1100-1200-140-1500, CompactLogix 1768/1769, Controllogix 5000/1756, Schneider Modicon Quantum, Modicon Premium, Modicon M340, Momentum, Mitsubishi L Series MELSEC L, Q Sereis, Siemans SIMATIC S7 200-300-400-1200, Siemans LOGO, AutomationDirect Productivity3000, DirectLogic, CLICK, AC500, AC 500, OMRON NSJ-CJ2-CS1-C200HX-C200HG-C200HE-CS-CJ1-CJ1G-CP1-CVM1/CV, TCP/IP, Ethernet IP, Data Highway, DeviceNet, ControlNet, Profibus, Modbus, CC-Link, Genius, Remote IO, WonderWare, Visual Basic, C++, RS Logix, RS View, FactoryTalk, ConCept, ProWorx 32, ProWorx32, etc.

 

 

   

 


 

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